ALLOY GROUP
Composite Alloy
DESCRIPTION
Thermal Cast® 1 is composite alloy in Nickel Matrix designed specially for Thermal Spraying. Coating Deposits exhibits high resistance to wear, impact and corrosion in comparison to other hard facing Coating. TC® 1 features high density with low oxide contents. TC® 1 is recommended to be used as a spray, but can be ground for some applications.
APPLICATIONS
Liners: Chutes, Fan, Drag Conveyors
Piping and Elbows
Slide and Dryer Plates
Scrapers
Wear Pads
Augers
Distribution Boxes
Hardsurfacing
Corrosion Resistance
Aluminum
Brass
Bronze
DIAMETERS & PACKAGING
1/16" Dual 25 Lbs Spool
SPRAYING PARAMETERS
Air Pressure 75-110 PSI
Amperage
250-300 A
Voltage
28-32 VDC
COATING PROPERTIES
Melting Point 2400°F
Bond Strength 6000 Psi @ 0.030"
Hardness
60 HRC Converted
Porosity
< 5%
Finish
10-30 µinch
ALLOY GROUP
Composite Alloy
DESCRIPTION
Thermal Cast® 3 is Nickel alloy wire designed to build up on carbon steels and aluminum. Coatings of this alloy are characterized by it's high bonding strength, excellent machinability and resistance to corrosion and oxidation.
APPLICATIONS
Diesel Cylinder Heads and Blocks
Flywheel
Pump Housing
Transmission Housing
Marine Applications
Cast Iron Buildup
DIAMETERS & PACKAGING
1/16"
Dual 25 Lbs Spool
SPRAYING PARAMETERS
Air Pressure 75-110 PSI
Amperage
250-300 A
Voltage
28-32 VDC
COATING PROPERTIES
Melting Point 2400°F
Bond Strength 6000 Psi @ 0.030"
Hardness
25 HRC Converted
Porosity
< 5%
Finish
10-30 µinch
ALLOY GROUP
Composite Alloy
DESCRIPTION
Thermal Cast® 5 is Composite alloy in Nickel Matrix characterized by it's excellent ductility, wear and corrosion. Coating of this alloy offers high resistance to vibrational and torsional loads. This material is the only arc sprayed material proven to restore Crankshaft journals.
APPLICATIONS
Crankshaft Bearing Journals and Pins
Pump Shafts
Sealing Surfaces
Transmission Components
High Performance Crankshaft
DIAMETERS & PACKAGING
1/16"
Dual 25 Lbs Spool
SPRAYING PARAMETERS
Air Pressure 75-110 PSI
Amperage
250-300 A
Voltage
28-32 VDC
COATING PROPERTIES
Melting Point 2400°F
Bond Strength 6000 Psi @ 0.030"
Hardness
60 HRC Converted
Porosity
< 5%
Finish
10-30 µinch
BENEFITS
EQUIPMENT FEATURES
- Pull wire feed design for more efficient atomization and bond strength
- Portable equipment for on-site jobs
- 350 amp 100% duty cycle power supply
- Ergonomic design
- Low maintenance
- Wire supply counter
- Fixed tip alignment
- Safety control switch at gun
- High deposition efficiency
- Hand Held or machine mounted